I cannot thank you enough mate!!! You are a complete star!!! Sorted out the problem by commenting out the following
// {{ buySAFE Module
//$buysafe_cart_id = MODULE_BUYSAFE_BUYSAFE_CART_PREFIX . '-' . tep_session_id() . (tep_count_customer_orders()-1);
//$checkout_params = array('WantsBond' => ($WantsBond ? $WantsBond : 'false'), 'orders_id' => $insert_id, 'buysafe_cart_id' => $buysafe_cart_id);
//$checkout_result = $buysafe_module->call_api('SetShoppingCartCheckout', $checkout_params);
//if (is_array($checkout_result) && $checkout_result['IsBuySafeEnabled'] == 'true')
//{
//$update_data_array = array('buysafe_cart_id' => $buysafe_cart_id,
//'buysafe_client_ip' => getenv('REMOTE_ADDR'),
//'buysafe_session_id' => tep_session_id());
//tep_db_perform(TABLE_ORDERS, $update_data_array, 'update', "orders_id = '" . (int)$insert_id . "'");
//}
// }}
Cheers again!!