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I'm not sure if any one is still running into this problem but I just recently had a problem like this when installing PDF invoice myself. The solution I found for it was to add a strip_tags call on the order totals. Look for this line: $pdf->MultiCell(100,6,$order->totals[$i]['title'] . ' ' . $order->totals[$i]['text'],0,'R'); and make it this: $pdf->MultiCell(100,6,strip_tags($order->totals[$i]['title']) . ' ' . strip_tags($order->totals[$i]['text']),0,'R'); This exact line may not exist in your version of the invoice file if you have changed the location of the totals and such (the 100 and 6 are probably different). Just look for a line similar to this. It should be just above the original comment that says "Draw the shipping address for label." Hope this helps someone!